Manufacturing Tier UK · Mid-Scale Industrial

For manufacturing cells.
If we cannot map £500K+ in operator-agreed addressable value,
you do not pay for the pilot.

Twin-3 ORCA Manufacturing Tier — for UK manufacturing operators where the process-major threshold is too large. Same engineering. Same sealed evidence pack. Same operator-gated pilot — calibrated for cell-level operations. £10K to £25K per cell, priced by data volume, security requirements, and pilot success criteria. The same pack also produces the AI Act conformity documentation UK manufacturers with cross-border EU operations need for the 2 August 2026 enforcement date.

Start the Pilot How It Differs
The Twin-3 Manufacturing Value Commitment
  • Above £500K Pilot fee applies. Operator keeps the sealed evidence pack.
  • Below £500K · no credible path Operator pays nothing. Evidence pack is yours. Engagement closes cleanly.
  • Below £500K · credible path found Operator pays nothing for the first pass. Twin-3 may fund one agreed diagnostic expansion under written scope.
01 / 02 How It Differs

Same engineering. Scaled to your operation.

The benchmarks, the math, the sealed-evidence chain — identical to the process-majors tier. What changes is the addressable-value floor, the per-cell pricing, and the speed of the pilot loop. A manufacturing cell's value-at-risk profile is different from a refinery's; the threshold reflects that.

Comparison · Tier Differences

Two tiers. One engineering.

Dimension
Process Majors (main tier)
Manufacturing (this tier)
Operator profile
Refineries, petrochemicals, LNG, utilities · GCC and global majors
UK manufacturing cells, mid-scale industrial, regulated batch operations
Value threshold
$5M+ addressable value per site
£500K+ addressable value per cell or line
Pilot fee
$35K – $75K per process unit
£10K – £25K per manufacturing cell
Pilot duration
4 weeks · 8 hours of operator effort
3 weeks · 4 hours of operator effort
Engineering
TEP R39F: 360/360 final replay (330/360 baseline preserved, IDV3 0/30 → 30/30) · DAMADICS R18M7: 19/19 official actuator events · sealed SHA-256 chain
Same benchmarks · same sealed SHA-256 chain
Data surface
Historian export, alarm journal, tag list
SCADA-export CSV, OEE-table export, batch-record CSV — no live SCADA connection

The engineering is identical. What we change is the threshold gate and the pricing schedule. Applying a £4M+ floor to a £25M-revenue manufacturing site is not commercially sensible — the addressable value space is real but smaller, so the threshold scales accordingly.

02 / 02 The Pilot

A value-first framework. Read-only for the site. Audit-ready for the boardroom.

The First Manufacturing Pilot

No pilot fee if we cannot map the value.
Paid only when the evidence clears the gate.

3 weeks of SCADA / OEE / batch data. 4 hours of your time. We deliver a sealed forensic evidence pack mapped against KPIs you already use. The commercial contract follows only once £500K+ in addressable operational value is mapped on your own data. If the evidence does not clear the agreed threshold, you keep the pack and do not pay the pilot fee.

Operator-Agreed Value Model
We agree the KPIs and cost model before the pilot starts. OEE recovery, scrap reduction, changeover-time savings, abnormal-event cost — your numbers, your formula.
Cell-Level Evidence
Twin-3 maps cell-level signatures: bad-actor recurrence, alarm-burden patterns, abnormal cycle-time excursions, hidden quality drivers. Each finding linked to a value bucket.
Identification, Not Action
Twin-3 identifies value-at-risk. Realising it depends on your maintenance, scheduling, and quality teams. We show you where it sits.
Read-Only No SCADA Modification No Production Disruption Sealed Pack Returned

Different scale. Same evidence. Same gate.

A 20-minute call. We map your cell. You decide if the manufacturing pilot fits.

Book a 20-Minute Call